Reengineering: The innovative repair solution for unavailable components 

Reengineering is an innovative process through which we at EICHLER reproduce components that are no longer available or no longer manufactured, using advanced production technologies. Especially in industries where systems are designed for long service lives, but devices are eventually discontinued, no longer supported, or no longer supplied with spare parts. reengineering provides a valuable solution -  all to maintain repairability for as long as possible. 

When housings, electronic components, or other parts disappear from the market, we make it possible to restore these parts to full functionality and integrate them into existing systems or devices. By applying stat-of-the-art technologies, we create near-identical reproductions with the same functions and characteristics as the original. 

The advantages of EICHLER reengineering are manifold: it ensures the availability of spare parts for repairs, thereby extending the service life of systems and avoiding costly new acquisitions. In addition, components that are no longer available on the market can continue to be used, protecting your investment. Our sustainable approach focuses on repairing existing parts, conserving raw materials, reducing waste, and supporting the circular economy. 

For almost a decade, we at EICHLER have been relying on state-of-the-art technologies to provide you with top-level repair solutions through reengineering. This commitment ensures a high degree of flexibility, allowing even complex repairs to be carried out quickly and tailored to your needs. 

The reengineering process begins with 3D scanning of the original part. The component is precisely converted into a digital point cloud that contains all the geometric data of the original and serves as the basis for the next step: creating a 3D model. Using CAD software, an exact three-dimensional model is generated from the point cloud, which is then used to produce the replacement part.

By scanning and modelling, we ensure that the original dimensions and properties of the component are preserved exactly. 

To reproduce components precisely and efficiently as part of the reengineering process, EICHLER relies on various manufacturing methods. Depending on the project requirements - such as the complexity and quantity of the part - we select the most suitable process to ensure high quality and cost efficiency. 

3D printing (additive manufacturing): This technique is ideal for producing small to medium-sized series. A silicone mould is created, into which liquid polyurethane resins or other materials are cast - allowing us to reproduce the original part with high precision. 

Plastic injection moulding: For large-scale production, injection moulding is one of the most efficient and accurate manufacturing methods. The material is injected into a metal mould under high pressure, ensuring great dimensional accuracy and reproducibility. In doing so, we use the original plastic specifications provided by the manufacturer. 

At EICHLER, we place the highest demands on the quality of our repairs. To ensure that even complex repairs are carried out perfectly, we integrate reengineering as another key element. The focus is not only on visual accuracy, but above all on functional conformity with the original. 

That is why our parts are manufactured according to the original specifications and optimised in terms of material properties and performance. This enables us to achieve equivalent service life and functionality to the original. 

To ensure authenticity and traceability, we mark all reproduced components with laser labelling that exactly matches the manufacturer's original marking. In this way, we guarantee that every repair meets the high level of quality you expect from EICHLER. 

Reengineering at EICHLER offers a bespoke solution for the restoration of components that are no longer available or no longer manufactured. By using state-of-the-art manufacturing techniques, we are able to reproduce spare parts to the original specifications and restore units previously thought t be beyond repair. In doing so, we extend the service life of existing systems. This not only saves the cost of new purchases, but also conserves and supports the circular economy. 

Our high level of precision in reproducing components ensures that EICHLER quality is maintained, even in complex repairs. In this way, we provide a sustainable and future-proof solution that guarantees both the authenticity and long-term functionality of your systems.